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UL1642 Battery Squeeze Machine Nail penetration Testing BE 6047

Application

To test battery safety performance by crushing & nail-penetration through real-time test data ( battery voltage, max. battery temperature, pressure voltage data) to judge test result on the condition of no flame, smoke, explosion after test.

Patent No.:ZL 20102 0232705.3

Features

2.1 The wire enclosed with metal fire-proof cover, which is available to prevent the flame during testing process.

2.2 Lighting system is designed to observe the internal testing process;

2.3 Nail Penetration/Crush Velocity with controllable range of 10~80mm/s;

2.4 Nail Penetration/Crush Force controllable within range from 250N to 13KN ,meet different standards;

2.5 Wire hole provides a possibility to test internal temperature or air pressure while vent hole with air blower can discharge the exhaust air.

2.6 Control system employs independent control cabinet & separated with the test chamber with a distance 1-2 meter, which can reduce the noise and improve safety.

Standard Compliance

Crush Test Standard:

GB/T 2900.11-1988Terminology of (secondary) cell or battery: crush

YD 1268- 2003The safety specification and test method for lithium batteries and charger: crush

SJ/T 11169-1998Standard for lithium batteries: crush

UL 1642Lithium batteries: crush

GB/T 8897.4-2002Primary batteries-Part 4: Safety of lithium batteries

SJ/T 11170-1998Standard for household and commercial batteries- crush test

YDB 032-2009Back-up lithium-ion battery for telecommunications

UL2054Household and Commercial Batteries

QB/T 2502-2000General specification of lithium-ion battery

Nail penetration standard:

GB/T 18332.2-2001Nickel-metalhydratebatteries of electric road vehiclesnail penetrations

MT/T 1051-2007Lithium-ion batteries for cap lampnail penetration test

Technical Parameters

Model

BE-6047

Pressure(KN)

20

Max. Displacement(mm)

200,300

Auxiliary Function(Optional)

Voltage, temperature sampling, camera monitoring system. Fire-extinguishing system, smoke evacuation & filtering system

Crush/Nail-penetrate Speed

0 ~ 80mm/min(controllable)

Testing Zone(mm)

200X200X200MM,300X300X300MM (Available to customize)

Overall Dimension

W750 X D650 X H1900

Optional Functions

Voltage

0—10V,0--100V

Temp. Sampling Range

0 ~ 1200℃

Voltage, Temp. Accuracy

±1%FS

Voltage Resolution

1mV

Temp. Resolution

0.1℃

Main Technical Parameters

Speed

0 ~ 80mm/min(controllable),200mm/minavailable to customize

Crush/ Nail-penetrate Range

0—300MM to select

Structure

Vertical & horizontal(select according to actual size)

Testing Condition

Applied force of 13KN, once the maximum pressure has been obtained it is to be released.

Crush/Nail-penetrate Method

Vertical

Crush/ Nail-penetrate Deformation

No(Computerize can be customized)

Crush/Nail-penetrate Remaining Time

0~99 hours 99mins 99secs

Driven Method

Hydraulic

Crush/Nail-penetrate Accuracy

±1%

High Temp. Resistant Steel Needles

Diameterφ3mm~φ8mm

Nail-penetration speed Accuracy

±0.1MM/S

Structure

Chamber

Independent vertical test machine and control system

Communication

No (computerize can be customized)

Crush Fixture

Flat crush plate, configurate different clamp according different standards

Nail Penetrate Fixture

Customize

Data Acquisition Module

Independent remote sampling, multi-voltage, temperature, current acquisition channel (optional)

Channel Quantity Configuration

2-Channel, 4-Channel, 8-Channel, multi-data acquisition system (optional)

Camera Monitoring System

Test zone installed with high definition camera monitoring system in remote control with explosion-proof (optional).

Standard Configuration

Crush machine 1 set, control cabinet 1 set, crush plate 1 set , diameterφ3mm~φ8mmhigh temperature nail 1 set

Testing Fixture

Customize according to actual size

Power

AC380V 50HZ 3 phase 5 wires

Working Environment

0℃~45℃



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