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Lithium Battery Forced Short Circuit Temperature Control Testing Equipment

Introduction

Battery large current short-circuit machine is designed to comply with standard; According to the short-circuit test requirement,the short-circuit must be less than 5 mΩ to achieve maximum current; In additional, a load-bearing capacity must be designed in electrical system for short-circuit system. Thus, Bell R&D team selects industrial DC magnetic contact with full copper terminal and internal copper current conduction, and internal active bead axial fan is mounted to cool to ensure the test system more safer and reduce the test machine power consumption and enable the test data in accuracy.

Test judgment standards:no flame or explosion after battery short-circuit test.

Standard Compliance

GB/T 18332.2-2009Nickel-metal hydridevehicles

QC/T 741-2006 Ultracapacitors for vehicles

QC/T 742-2006Lead-acid batteries for electric vehicles

QC/T 743-2006 Lithium-ion batteries for electric vehicles

QC/T 744-2006 Nickle-metal hydride batteries for electric vehicles

Vehicles battery related international standard (ISO/IEC/SAE/JEVA/CENetc.)International Standard Associationand 863 plan electric vehicles major projects related test specification

QB/T 2947.3-2008Electric bicycles-cell or battery and chargers Part 3:Li-ion batteries and chargers

DB12/T246-2005 Lithium batteries for electrical bicycles test specification

GB 19521.11-2005Safety code for inspection of hazardous properties for dangerous goods of lithium batteries

Technical Parameters

Model

BE-1000W

BE-2000W

BE-3000W

BE-5000W

BE-10000W

Max. Operating Current(A)

1000

2000

3000

5000

10000

Rated Insulation Voltage(V)

1000

1000

1000

1000

1000

Internal Resistance System

≤100mΩ

≤5mΩ

Additional Function

Voltage, Current Temperature Sampling, Camera Monitoring system, Fire-extinguishing system, explosion-proof system, smoke evacuation system .

Short-circuit Method

Low temp. Ambient temp. High temp.

Operating Method

Long distance wireless control

Explosive-proof Cabinet Specification(mm)

500X500X500MM, 800X800X800MM, 1000X1000X1000MM, can customize

Overall Dimension

According to actual design

Configuration

Voltage

0—10V,0--100V,0—1000V

Temp. Sampling Range

-200℃ ~ 1200℃

Voltage, Temperature Accuracy

±1%FS

Voltage Resolution

1mV

Temp. Resolution

0.1℃

Main Technical Parameters

Max. instantaneous current

1500A

2500A

3500A

6000A

12000A

Response time

≤5μs

Short residence time

0~999S,time and state controllable

Current Accuracy

±1%FSR,resolution:0.1A

Max. Specimen Dimension

1000X1000X1000MM

Resistance Material

Copper

Acting Time

Pick-up time/ release time ,less than 30ms

Driven Method

Electric

Pneumatic

Electric

Temperature Control Type Explosion-proof Cabinet Technical Parameters

Temp. Range

0℃~100℃(Controllable )

Control Accuracy

0.01℃

Temp. Fluctuation

±0.5℃

Temp. Uniformity

±2℃

Compressor

French Tecumseh Compressor

Observation Window

Rectangle multi-layer explosive-proof tempering glass with stainless steel protective screening

Explosive-proof decompression device

with auto decompression devices

Air Exhaust System

Air exhaust system on top cabinet

Structure

Cabinet

Independent vertical & horizontal test machine and control system

Communication

Adopt R232,485 communication interface, ensure stability and real time of remote sampling, with explosive-proof function

Fixed Clamp

Connector or customize clamp according to samples provided

Data Sampling module

Independent remote sampling, multi voltage, temp., current acquisition channels (optional );

Standard channel quantity

2-channel,4-channel,8-channel,various data acquisition system (optional )

Camera Monitoring System

Test zone installed with high definition camera monitoring system in remote control with explosion-proof (optional).

Standard Configuration

Short-circuit host, data acquisition system, explosion-proof system (camera monitoring, fire-fighting system, smoke exhaust system optional)

Safety Protection

Electric leakage, over-temp., over-voltage, over-current, fault alarm, smoke alarm lamp.

Testing Fixture

Customize according to actual testing condition

Power

AC220V 50HZ

Working Environment

0℃~45℃



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