CFL burner exhaust machine
A: Specifications:1.48 heads, for producing U-shape, semi-spiral, spiral, T4/T5 straight and round tubes.
2.3 seconds per head, 1200pcs/hour, adjustable speed
3.Power supply: AC220/380V 50HZ three phase four wire system, design power 50KW, actual power consumption about 40KW.
4.Mercury filling: automatic external filling; Solid amalgam and liquid mercury both supported and shifted by PC.
5.Cooling: water cooling.
6.Heating: electric heating or gas heating.
7.Electrolyzing: AC constant current source.
8.PC control and operation interface.
B: Main configurations: 1. Center Plate: Japan SKD-11 carburized alloy steel 2. Translocation cam: airtight BARREL.CAM intermittent rotary 3. 48 head aluminum main plate: Aluminum alloy-401. 4. Electromagnetic Vacuum Valve: Japan CKD Stainless Steel Electromagnetic Valve. Electromagnetic Valve and pneumatic cylinder: Taiwan Airtac and Japan SMC parts. 5. Argon adjustment: Japan TO-760 argon vacuum adjusting valve 6. German Leybold 5-channel vacuity detecting and alarming system. 7. Leybold rotary vane vacuum pump 8. Advantech PC control system. C: System functions:1.Automatic tube loading, baking, electrolyzing, vacuumizing, argon filling, mercury filling, automatic tube unloading.
2.Computerized control system and operation interface; Technical parameters of different products setting on PC; Set current and actual electrolyzing current real time display; Operation status automatic display; Faults memorizing and alarming.
3.Japan Shimaden fuzzy control and two-way SCR technology are adopted to keep oven temperature deviation within +/-1°C. Heating head position: #5 to #35.
4.Filament electrolyzing: AC constant current electrolyzing system controlled by PC closed-loop, eliminating the effects of filament cold resistance and contact resistance, electrolyzing head position: #16 to #41.
5.Combination of Leybold rotary vane vacuum pump, roots pump and molecular pump with high vacuity and reliability and reasonable price.
6.Leakage monitoring: German Leybold multi-channel vacuum gauge and vacuum pressure transducer utilized to detect leakage at five positions independently: leak detection at heads #10, #15, #33, vacuity detection before argon filling at head #43, argon pressure detection at head #44.
7.Mercury filling: Wentian unique technique-- mercury rating device, mercury under-filling rate less than 0.3%, accuracy within +/-1.0mg.
8.Amalgam filling device: amalgam filling at head #3; amalgam pills quantity (1-5pcs) to be filled pre-set on PC.
9.Argon sealing in at head #44: quantitative control by two electromagnetic valves; special rating device and PC control ensuring stable argon filling; argon working pressure display on vacuum gauge.
10.Leak detection: leaked tube pressing down and dismissing function to prevent unnecessary electrolyzing.
11. Electrify: lamp electrified at head #32, abnormal tube pressing down and dismissing at head #41.
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