Vibration and Abrasion Resistance Tester for Automotive Wire-to-Wire
Standard
- ISO 6722: Road vehicles – Flexible cables for wiring harnesses
- SAE J1128: Low-voltage primary cable for automotive applications
- LV 112: Volkswagen Group standard for vibration and abrasion resistance
Product Advantages
- High-Precision Simulation
- Replicates real-world vibration and friction conditions in engine compartments, door harnesses, and chassis systems.
- Automated Safety Shutoff
- Stops testing instantly upon insulation breach or conductor exposure, preventing sample damage and ensuring operator safety.
- Modular Design
- Interchangeable fixtures and weight sets accommodate diverse wire gauges (0.5–25 mm²) and insulation types (PVC, XLPE, silicone).
- Long-Term Durability
- Corrosion-resistant steel frame and precision-machined components withstand 1,000,000+ cycles in harsh environments.
- User-Friendly Interface
- Touchscreen HMI with preset protocols for global standards and exportable test reports (CSV/PDF).
Product Features
- Vibration System
- Frequency: 10 Hz (adjustable ±0.5 Hz)
- Amplitude: 6.35 ± 0.25 mm (horizontal vibration)
- Table Distance: 45 mm between vibrating and fixed platforms.
- Wire Fixation
- Static Support: Fixed table clamp with 280 mm width for secure anchoring.
- Dynamic Support: Guide shaft (≥14× sample diameter) ensures friction-free motion for moving wires.
- Abrasion Control
- Friction Point: Mid-sample positioning (10% from one end) for accurate wear pattern replication.
- Weight Options: 10N, 12.5N, 15N, and 20N loads simulate realistic installation stresses.
- Testing Automation
- Cycle Settings: 1–9,999 programmable cycles with auto-stop at completion or failure.
- Real-Time Monitoring: Sensors track vibration consistency, force application, and insulation integrity.
- Safety Features
- Emergency stop button, overload protection, and anti-vibration mounts for operator and equipment safety.
Technical Parameters
| Parameter | Specification |
|---|
| Vibration Frequency |
10 Hz (±0.5 Hz) |
| Amplitude |
6.35 ± 0.25 mm (horizontal) |
| Support Points |
280 mm width on vibrating table; guide shaft (≥14× sample diameter) |
| Table Distance |
45 mm |
| Friction Point |
Mid-sample (10% from one end) |
| Weights |
10N, 12.5N, 15N, 20N (stainless steel, calibrated) |
| Cycle Range |
1–9,999 cycles (adjustable in 1-cycle increments) |
| Power Supply |
220V/50Hz, 1.8 kW (servo-motor for precise force control) |
| Environmental Rating |
IP54 (dust/water-resistant enclosure) |
| Dimensions (L×W×H) |
800 × 600 × 1,200 mm |
Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.
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