Strength Tester for Lead - end of Photovoltaic Modules
Whats/App: +86 156 1874 6768
Web: standard-groups.com
The Strength Tester for Lead-End of Photovoltaic Modules is designed to evaluate the mechanical integrity and tensile strength of PV module connectors and leads. It ensures the durability and reliability of electrical connections under standardized loading conditions, supporting quality control, R&D, and compliance verification for photovoltaic modules.
Application
(1) Mechanical testing of MC4, H4, and custom PV module connectors
(2) Lead-end tensile strength verification for 72-cell and large-format modules
(3) Evaluation of junction box durability under repeated thermal cycling
(4) R&D testing for module design optimization
(5) QC inspection in manufacturing lines to ensure IEC 61215-2 compliance
(6) Failure analysis for IV curve correlation and connector degradation studies
Standards
(1) IEC 61215-2:2016 – Test Requirements for Electrical and Mechanical Components of Terrestrial PV Modules
(2) CE Certification (Conformité Européenne)
Features
(1) Motorized Tensile Stage: Adjustable 0–500 mm/min with real-time force-displacement graphing
(2) Dynamic Force Feedback: 0.1 N resolution load cell with peak force memory
(3) Self-Calibrating System: Auto-linearity and tare checks before each test
(4) Quick-Change Fixtures: Compatible with MC4, H4, and custom PV connectors
(5) User-Centric Interface: 7” touchscreen HMI with preloaded IEC 61215-2 test sequences
(6) Durable Construction: Rust-resistant 304 stainless steel frame with epoxy coating
(7) Automated Testing: Programmable load profiles simulating long-term mechanical stress
(8) Safety Systems: Emergency shutoff and overload protection at 5 kN
Parameters
| Parameter | Specification |
|---|---|
| Test Area | 2,000 mm × 1,000 mm (customizable) |
| Force Range | 0–5,000 N (5 kN capacity) |
| Force Resolution | 0.1 N (10 gf) |
| Speed Accuracy | ±1% of setpoint |
| Power Supply | 220V AC, 50/60Hz (single-phase) |
| Dimensions | 2,200 mm (W) × 1,200 mm (D) × 1,800 mm (H) |
| Weight | 250 kg (net) |
Accessories
(1) Testing Kit: 10x PV connector fixtures (MC4/H4 compatible), 5x calibration grade load cells (10 N–5,000 N)
(2) Software Suite: License key for TensileTest Pro (Windows/Linux), 1-year free access to cloud-based fatigue analysis tools
(3) Calibration & Safety: NIST-traceable force gauge, insulated gloves (Class 0, 3 pairs)
(4) Maintenance Kit: Spare drive belts and bearings, machine cleaning solution (non-corrosive)
(5) Documentation: Multilingual quick-start guide (printed + digital), IEC/UL/ISO compliance certificates
Test Procedures
(1) Mount PV module leads or connectors into quick-change fixtures.
(2) Select desired force profile and speed via touchscreen interface.
(3) Begin tensile test while monitoring real-time force-displacement data.
(4) Automatically record peak force and failure events.
(5) Export results and generate test report for QC or R&D evaluation.
Maintenance Information
(1) Inspect load cells, clamps, and drive belts regularly for wear or damage.
(2) Clean fixtures and frame surfaces with non-corrosive cleaning solutions.
(3) Verify calibration of force measurement system periodically.
(4) Lubricate moving parts according to scheduled maintenance.
(5) Store in a dry environment to maintain precision and prolong service life.
在线联系供应商
Other supplier products
 |
Bone connector torque analyzer for manufacturers | Whats/App: +86 156 1874 6768 Web: standard-groups.com The Metal Bone Screws Torque Tester is a precision testing device designed to evaluate the ... |
 |
Alternative to PV Hail Impact Tester | Whats/App: +86 156 1874 6768 Web: standard-groups.com Application The Hail Impact Test Machine is suitable for a variety of testing and research... |
 |
High Precision Medical Tube Vacuum Testing Instrument Factory | Get a quote： Whats/App: +86 156 1874 6768 Web: standard-groups.com The Catheter Residual Vacuum Tester is a professional device used to detect t... |
 |
ISO 1518 Surface Scratch Resistance Testing Machine for Paint Coatings | Get a quote： Whats/App: +86 156 1874 6768 Web: standard-groups.com The Surface Scratch Resistance Testing Machine is designed to evaluate the sc... |
 |
Fabric Textile Ultraviolet Ray Tester | Whats/App: +86 156 1874 6768 Web: standard-groups.com Application Assessing SPF value, UVA/UVB absorption, and UV protection of fabrics, sunscre... |
Same products
 |
PH-2398 pH/EC/ORP/温度 多参数测试仪 | 卖方: 科立龙电子股份有限公司 | 大显示，可同时进行水质PH、氧化还原电位、电导率、温度的测量； 带背光LCD显示清晰，功能齐全，精度高； 仪表采用微电脑测量与控制技术，具有自动校准功能，方便实用。 内置蓝牙，可以与电脑或... |
 |
ORP-2026S 防水型 土壤ORP&温度 二合一测试仪 | 卖方: 科立龙电子股份有限公司 | 范围 ORP -999～999mV Temp 0～50℃ 分辨率 ORP 1mV... |
 |
防水型 EC /TDS/温度三合一参数测试仪 | 卖方: 科立龙电子股份有限公司 | 范围 EC ～19.9mS TDS Temp 0～50℃ 分辨率 ... |
 |
EC-98330 电导率营养测试棒 | 卖方: 科立龙电子股份有限公司 | 本营养测试仪适用于水培和农业应用，能够准确测量水中的营养液电导率（EC）单位为mS/cm，以及总溶解固体（TDS）转换为百万分之一（ppm）。 适合需要较高EC值的植物，该测试仪具有高达6.0... |
 |
PH-808防水笔式土壤PH计 | 卖方: 科立龙电子股份有限公司 | 两点按键校准,自动识别pH标准缓冲液 自动温度补偿确保全量程范围的精确测量。 自动电源关闭，有效节省电池能耗。 可替换型电极降低仪表维护与使用成 全防水性能保障在恶劣环境中对仪表的完整保... |
