.

TOM1000 Horizontal Machining Center

  1. Standard configuration of machine tools
  2. Structure of machine tool

The inverted "T" structureis adopted. It is a regular reinforced horizontal machining center structure, and the vertical column is a moving column structure sliding left and right. The table slides forward and backward. This structure has the advantages of high precision, strong rigidity and long life.

  1. The base of the machine, column, spindle box, rotary table and other basic parts are all made of high-strength lost mold casting technology, and the internal metallographic organization is stable to ensure the high stability of the basic parts.1.3. high rigidity, high precision spindle

(1) the spindle motor is driven by the high-torque toothed synchronous belt, which does not slip and can greatly reduce the transmission noise and heat generation.(2) the spindle adopts the precision NSK bearing of Japan, with high speed and high precision, which can be heavily cut.(3) the spindle box adopts 1:1 nitrogen balance balance, which is more reliable, stable, high-speed and noiseless. Make the spindle in high speed operation, avoid resonance phenomenon, to ensure the best machining accuracy.

  1. Adopt Taiwan LTM C3 high precision, high strength ball screw. Using imported high-precision lock nut, ball screw after pre-stretching, greatly increase the transmission rigidity and eliminate the impact of thermal deformation caused by the movement, thus ensuring the positioning accuracy and repeated positioning accuracy of the machine tool.
  2. X, Y, Z axis adopts the original Taiwan HIWINroller heavy duty guide rail, the line rail slide seat is widened and enlarged processing, especially the Z axis slide seat. Heavy-duty roller rail can meet the requirements of high speed and high precision of customers, but also can be strong cutting, but also increase the service life of machine tool rails and other characteristics.
  3. The machine is equipped with sealed guide rail protection cover, effectively protect guide rail and lead screw, prolong its service life.
  4. When the machine is equipped with three-dimensional full protection, the machine is guaranteed not to vibrate when strong chip cutting. Exterior protection adopts side operating system position. Convenient for customers to operate and greatly protect the safety of the operator. The exterior protection is controlled by four doors. The front part is designed to open the door, which is convenient for customers to change the workpiece quickly. The front part of the hair protection and the operation position contain two anti-skid pedal design, which greatly improves the operation of the equipment.
  5. The front of the machining center is designed with double control buttons, including emergency stop button control to improve the safety of the operator, including the cycle start and stop button to facilitate the operator to operate quickly and efficiently to reduce the labor intensity of the operation, including the water gun switch button to facilitate the rapid cleaning of the workpiece to ensure the workpiece finish.
  6. Equipped with Taiwan Shengjie chain knife library, this knife library is Taiwan original imported first-line brand knife library, knife library capacity is 24pieces.
  7. The position of the knife storehouse is fully enclosed built-in knife storehouse. When the knife needs to be changed, the knife storehouse will be opened automatically and quickly for rapid tool change, and the knife storehouse will be closed quickly after the tool change. The design of the fully enclosed knife storehouse improves the service life of the knife storehouse and the tool
  8. Numerical control system USESJapan FANUCcontrol system, The control system has the advantages of high stability, high speed, smooth surface and high precision. It has the function and machining ability of the manufacturing mold.
  9. Equipped with control oil circuit system: adopting the original active hydraulic oil supply system: we directly controlled by the operating system, automatic assignment of oil supply, according to the sports demand precise control oil supply parts with oil, greatly reduces the waste lubricating oil and avoid the pollution due to oil cooling fluid, greatly extended the use of coolant length and guarantee the balance of the oil and lubrication.
  10. High precision pitch compensation, each drive shaft adopts high precision laser laser detection and optimization compensation to make the positioning accuracy of each shaft more accurate, more suitable for processing high precision parts. At the same time, the advanced ball instrument is used to optimize the analysis and processing, to ensure the precision of the machine tool in the process of circle and surface.
  11. Main technical parameters of machine

Name

Project

Parameter

Table

NC rotary table

NRT-1000H

Table size

1000*1000mm

5000kg

T slot qty-width

7-22mm

Spindle

Spindle speed

50~6000 mm/min

(Maximum 1500RPM after speed change of gearbox)

Distance spindle axis to table

0-1470mm

Spindle nose to table surface

300-1650mm

Spindle taper

BT50-190mm

Motor

Spindle motor

15/18.5KW Rated torque 143NM, S1 torque 236NM (944NM after gearbox change)

High torque wide area motor

Spindle reducer changes speed

1:4 automatic switch between two gears

X and Y servo motors

βiS30/2000 The Y-axis contains a clutch brake

Z servo motor

βiS40/2000

B servo motor

ΒiS22/3000

Box way

X axis travel

2000mm

Y axis travel

1400mm

Z axis travel

1350mm

X/Y axis rapid feed

20m/min

Z axis rapid feed

12m/min

Cutting feed speed

0-6000mm/min

X roller heavy duty line rail

2*65mm Roller overloadingtype

Yroller heavy duty line rail

2*65mmRoller overloadingtype1*55mm Roll ball type

Zroller heavy duty line rail

2*65mm Roller overloadingtype

2*65mm Roll ball type

Automatic tool changer

Tool changer type

Disc type

Standard tool number

24pcs

Maximum tool diameter

full tool Φ 120mm

Cooling system

Spindle workpiece cooling system

Spindle ring spray function

Coolant Through Spindle Center(CTS) with 20kg

Two water and one gas

Body cooler

Environment-friendly fully sealed water tank

Capacity of 180 l

CNC system

FANUC OiMF 1 plus

Program prefetch function

Support four axis four linkage function

Bell-shaped acceleration and deceleration before interpolation

High speed and high precision function

β series drive motor

Chip conveyor

Automatic chip removal unit

There are 4 screw chip removal machines in the body

Transverse 1 chain chip extractor

Crawler chain structure in water tank

Large capacity chip car

Accuracy

Indexing angle

Indexing accuracy

10″

Accuracy of repeated indexing

2″

X/Y/Z positioning accuracy

300mm/±0.0075mm

X/Y/Z accuracy of repeated positioning

300mm/±0.005 mm

Weight and Size

Net Weight

32000kg

Overall Dimension

6600*6200*4200mm

  1. List of Standard configuration

Name

Name

1

Work-piece cooling system (two water and one gas)

8

Rigid tapping

2

24V safety working lamp

9

Rs-232 interface and DNC function

3

X/Y/Z guide rail stainless steel shield

10

Anchor bolt and pad

4

Simple oil water separator

11

Electrical box cooling system

5

Holding a gun

12

Safety lock of distribution box

6

Automatic lubrication system

13

Double helix type chip cleaner

7

LED red, yellow and green warning lights

  1. List of main accessories and selected brands

Project

Quantity

Name of manufacturer

1

FANUC Oi MF 1 Plus

1 set

FANUC

2

NC rotary table

1 set

PARKSON

3

Spindle servo motor and driver

1 set

FANUC

4

X, Y, Z ,B servo motor

Each 1 set

FANUC

5

X, Y, Z, Bdrives

Each 1 set

FANUC

6

X, Y, Z axis screw bearing

With lock nut

Each 1 set

JAP NSK

7

X, Y, Z axis ball screw φ63mm*12mm

Each 1 set

TAIWAN LTM

8

X axis roller heavy rail 55mmZ and Y axis roller heavy duty guide rail 65mm

Each 1 set

TAIWAN HIWIN

9

hydraulic pressure station

10

Spindle unit

1 set

TAIWAN KENTURN

11

12

Main pneumatic components

1 set

Air TAC

13

Main electrical components

1 set

FRANCE SCHNEIDER

14

A knife cylinder

1 set

CHANGZHOU GUODING

15

Synchronous belt wheel and synchronous belt

1 set

With Taiwan spindle matching

16

Cutting fluid pump

1 set

JANYANG

17

Automatic lubricating oil pump

1 set

18

Oil metering unit

1 set

19

Electrical cabinet cooling system

1 set

SHANGHAI

20

Transformer

1 set

SHANGHAI

21

Electronic hand wheel

1 set

JUTAI

22

Internal screw-type chip cleaner

1 set

HAITE

23

External Screw-type chip cleaner

1 set

HAITE

24

Peripheral guardrail type footstep operation platform

25

Disk manipulator tool library BT50-24

1 set

TAIWAN SANTET

26

Spindle center outlet rotary joint

CHINA

27

Spindle center water outlet auxiliary tank 20kg

CHINA

28

Spindle reduction box

ITALIANBF



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