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Automotive Wires Flammability Tester

Standards

FMVSS 302(Federal Motor Vehicle Safety Standard)

ISO 6722(Road Vehicle Cable Flammability)

UL 94(Tests for Flammability of Plastic Materials)

LV 214-2(Mercedes-Benz Flame Retardancy Spec)

SAE J1128(Low Voltage Battery Cable)

Technical Parameters

ParameterSpecification
Flame Height 20-175mm (±1mm)
Flame Temp 950°C (±10°C)
Burn Duration 0-999s (±0.1s)
Sample Size 356×100mm (Max)
Gas Type Methane/Propane (≥98% purity)
Burn Rate Accuracy ±0.1mm/s

Key Features

Vertical/horizontal flame chamber

Automatic flame application/retraction

Real-time temperature mapping

Smoke density measurement (0-100% obscuration)

Self-extinguishing time calculation

Test Capabilities

Test MethodStandardParameters
Horizontal Burn FMVSS 302 100mm/min flame spread
Vertical Burn UL 94 V-0/V-1/V-2 10s flame application
Glow Wire IEC 60695 550-960°C test temps

Measurement System

High-speed IR thermography (1000Hz)

Laser smoke particle counter

Microsecond-resolution timers

Standard Configuration

Stainless steel test chamber (500×500×500mm)

Adjustable specimen holder

Precision gas flow control (0-10L/min)

FlameTest Pro analysis software

Automotive Options

EV battery fire simulation module

Toxic gas analyzer (HCN, CO, NOx)

High-voltage arc tracking detector

3D flame propagation analysis

Safety Systems

Automatic gas shutoff valve

Explosion-proof fume extraction

Emergency purge system

Thermal overload protection

Test Protocol Example (FMVSS 302)

Precondition sample @23°C/50% RH for 24h

Mount specimen horizontally in holder

Apply 38mm flame for 15s

Measure burn rate between 25-150mm marks

Calculate maximum spread rate ≤100mm/min


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