CERAMIC STRUCTURED PACKING

Ceramic structured packingis made up of many packing unit bodies that share the same geometry shape. Corrugated ceramic packing is called Kelapak packing abroad, it is also called high-efficiency packing, because its separation-efficiency is several times more than ten times of loose cops packing. Compared with loose cops plate Tower Packing. Corrugated plate ceramic packing has a great number of advantages such as high-efficiency, large thruput, low liquid holdup, unsharp amplification and good operability.

Normal iron content

Low iron content

Parameters of Ceramic Structured Packing

Type	Specific Surface Aream2/m3	CorrugatedPlate thickness mm	Heaping weightKg/m3	VoidVolume%	PressureDrop mmHg/m	TheoreticalPiecesm-1	LiquidLoad m3/m2h	MaxFactorm/s (kg/m3)-1
100Y	100		300			1
125Y	125		330	85		1-1.5
160Y	160		370	84	2
250Y	250		420	80	2
350Y	350		470	78
400Y	400		500	75	3	3
450Y	450		520	72	4	4
550Y	550		620	74		5-6
700Y	700		650	72	6	7
100X	100		280	92		1
125X	125		300	90
160X	160		350	85	2
250X	250		380	80
350X	350		450	78	3
400X	400		480	75	4
450X	450		500	72		3-4
470X	470		440	75	5	5
550X	550		620	74		5-6
700X	700		650	72	6	7

SiO2	Al2O3	Fe2O3	CaO	MgO	Other
≥72%	≥23%	≤0.5%	≤1.0%	≤0.1%

Specific weight	Water adsorption	Acid resistance	Crushing strength	Operation temperature	Moh’s hardness	Ignition lost
3	≤0.5%	>99.5%	≤1000℃	≥130Mpa	≥7	≤5.0%

Advantage of Ceramic Structured Packing

The most economical range of this structured tower packing is F-factor 1.5-2.0

The pressure drop of each theoretical sheet is 0.3-1 mbar

The minimum liquid load of the ceramic tower packing is 2001/m2h

A distributor should be installed for every 3-4 meters inside packing towers with diameters of more than 300 mm

Application of Low Iron Content Ceramic Packing

Fining process of corrosive mixtures, which have strict requirements for pressure drop and number of theoretical sheets.

Vacuum treatment under absolute pressure higher than 1 mbar.

Fining and Distillation of halogen organic compounds.

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